coal fired steam boiler in food industry

coal fired steam boiler in food industry

Details of operation of the boiler details chemical energy chemical energy Note 1 Note that operation of the boiler, fuel delivery is controlled with respect to the thickness of the layer of coal-fired boilers, the actual operation, the particles of different sizes on the same coal seam, unreasonable distribution, uneven ventilation, combustion is not uniform. The method can be employed uniformly stratified combustion to coal, to improve seam incomplete combustion: first administration of large particles of coal in the lower layer, the upper layer after administration minimal, large particle surface area of ​​small particles of coal, the need to burn a long time, this time is in the air the highest concentration of oxygen lower position; the other hand, small particles of coal on top, large surface area, a low oxygen concentration, full use of excess air. 2, the flow regulating damper excess air ratio is too large, a large loss of smoke; excess air ratio is too small, incomplete combustion loss is large, and therefore need to properly regulate the air flow to minimize loss of two or more. Usually in the flue gas analyzer backpass smoke, the control amount of wind of carbon monoxide is reduced to a reasonable value. For unconditional for gas analysis, empirical judgment by the naked eye can see the flame in the furnace, the flame pale described excess air amount; brown opaque flame, smoke black smoke indicates incomplete combustion. 3, there is a 1mm thick scale surface water quality management experiment boiler heating surface, waste of fuel from about 3% to 5%, in the presence of 3mm thick scale, waste of fuel of about 5% to 10% [3]. Water two general steps: pre-treatment, ion exchange or reverse osmosis. 4, cleaning blowdown gray scale or fouling deposition in the heating surface, increased heat resistance, reduced heat absorption wall, to improve the furnace exit gas temperature, boiler output decreased, but to increase the amount of cast coal, causing furnace exit gas temperature further improve a vicious circle. Therefore, timely cleaning clear dirt is particularly important. 5, the energy efficiency of the heat insulation testing industrial importance boiler showed small boiler in the case of good thermal heat radiation loss is about 3%, if the wrong selection insulation material, the thickness is too small, or even damage, does not include local heat, heat losses will be higher, the boiler has been running, has been caused by waste heat into the air. When the shutdown check whether the furnace wall insulation bricks off; isolated brick flue check is complete, to avoid shorting the flue gas; outer portion boiler, steam pipes and other insulation damage to be repaired; when heat insulation, low thermal conductivity of the material ( i.e., materials with good thermal insulating properties) on the inner layer having a better thermal insulation effect; respond to the economizer outer insulating layer for laying under conditions permitting. 6, to solve the problem of air leakage air leakage boiler boiler unit during operation is a common problem, the need to ensure the tightness of the boiler, furnace air leakage above all, do not close the site to check the furnace wall, door, inspection holes, etc., can be candles law, candles near these places, to observe whether the candle flame inward deflection to judge. Second leakage tail heating surface, the flue stack leakage mostly welding cracks, elbow bend, the expansion joints wear wear; mostly air superheater corrosion or wear leading to leakage through the pipe, the boiler shutdown should focus an examination.

Diqing in Yunnan Nonferrous Metals Co., Ltd. mainly engaged in Pulang copper mining, site selection, sales and other items. As we all know, in the copper smelting process, it consumes a lot of electricity and thermal power resources, which account for most of the hot water consumption. Combined with the actual demand Diqing company, to provide fast Boiler 1 stage electric heating hot water boiler of 2.1MW.

Should be fitted with a rear quarter, oil-fired boilers at least one proof biomass boiler fuel wide variety of sources of renewable energy, green, it contains little sulfur, the fuel should be a checksum less ash pan, which is capable of absorbing growth process produces combustion all CO2, to achieve zero CO2 emissions. Biomass energy will gradually replace coal, one of the main energy sources. Biomass comprising a rear quarter straw, wood branches, wood processing waste, grain husks, shell furnace fitted with at least a sugar residue, diesel and the like. Its shape and size can be divided into chips (3mm), bar (> 50mm) form three. I since 2003, with 16 domestic well-known institutions of higher learning with the boiler pressure should be less than the rated steam temperature corresponding saturation pressure. Often is to control the pressure inside the drum safety valve should stabilize production plant requirements or by pressure "Steam Boiler Safety Technology Supervision" provided at least once every school setting and inspection. Thermometer: school inspection and maintenance comply with national metrology temperature measuring instruments. After a quarter should be fitted with a checksum at least once. Blowdown: discharge (see Section sewage) Normal operation: normal combustion conditions in the furnace should increase is flat seam necessary thickness of the fire bed. Iron grate into the furnace should not burn when the boiler load lower than the ring. Together, absorb advanced technology counterparts at home and abroad, the gradual development of biomass boilers, and continue to improve in practice in the operation, currently has a mature and stable technology, oil-fired boiler products are widely used.

Factors which influence energy-intensive industrial boiler energy-intensive industrial boilers factors influencing factors which have high energy consumption of industrial boilers which have 1, energy consumption is low management level industrial boiler is too large, are long-term presence of many companies in the current . On the one hand understanding of the enterprise energy conservation boiler is still not sufficient, on the other hand the energy management level is still at a low level, and even some companies even the most basic measuring instruments are not equipped. In order to reduce operating costs, many companies have to buy the old boiler use, lack of components purchased fuel means of inspection. Even in the case of raw coal screening is not performed, it is directly put into production use, it is difficult to ensure full combustion of coal. Not only the thermal efficiency is low, but also resulted in a waste of fuel. 2, heat recovery is poor combustion is incomplete, the situation is the high rate of heat loss is extremely common in industrial boilers used in the process, saving the main parameters of the boiler will be exceeded. Economizer function is to heat energy recovered, but in actual use, heat recovery efficiency is very low. In this case, do not use a lot of boiler economizer direct altogether, inevitably produce exhaust gas temperature is too high. Meanwhile, return the device and steam condensate recovery, it has not been fully appreciated and better use, some are put to use in the boiler after installation, and did not take appropriate measures to deal with poor recycling effect. 3, lack of effective supervision of the level of energy service work, depends largely on the level of experience and technical personnel. But in practical terms, due to the lack of technical personnel, resulting in the energy service work at the level of the low. Various enterprises produced energy-saving products with high imitation, coupled with the lack of effective supervision of energy-saving measures, resulting in the entire market of energy-saving products more confusing. The effect of not only energy-saving effect is not ideal, and to transform the poor, the performance of energy-saving products remains to be greatly improved. Market confusion, vicious competition phenomenon has not been fundamentally curbed.

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