Horizontal gas 4000kg steam boiler

Horizontal gas 4000kg steam boiler

What if there is wear and tear in the natural gas boiler? Detailed inspection is the key, as is fuel management. According to the operation condition and time of natural gas boiler, we can plan reasonable wear inspection. When using fuel, we strictly control the granularity of coal and limestone. The size of bed material should be strictly controlled. Boiler waste should be disposed of. The waste residue of the boiler must be treated before it can be discharged. Natural gas boilers should be installed where heat is used, easy to install. The hot pipe should not be too long. It should have a good insulation. The pipe shall be tilted properly from the hot water outlet to the end. The water supply source shall be equipped with a control valve. To discharge exhaust gases, the chimney of the natural gas boiler should extend to the outside and the outlet should be 1.5 to 2M higher than that of the boiler. If we want to reduce the influence on the water wall tube, we can adjust the air pressure and air volume properly, and effectively reduce the wear of the water wall. Check time is usually standby or downtime. Items to be examined include wall wear, furnace sealing and smoke leakage. In case of wear and tear, repair and welding are required to ensure the normal operation of horizontal 4000kg steam boiler. Generally speaking, before combustion of natural gas boilers, fossil fuels, fossil fuels and bed and circulating materials should be filled in the combustion chamber at wind speed and strength. And stiffness of the air convection under full integration. Furnace bottom air device, inner core area upward. The movement in the outer ring region flows downwards along the water wall of the furnace, thus prolonging the residence time of the coal particles in the furnace. Mineral particles, a large number of ash powder and smoke contain a large number of fly ash particles, these continue to lead to rapid wear of water-cooled wall tube, make wall thickness wear thin, resulting in wear.

Coal-fired boilers to gas-fired boiler and the basic requirements of a program, the transformation of the basic requirements: 1, the boiler must be carried out in accordance with "Steam Boiler Safety Technology Supervision" and "Hot Water Boiler Safety Technology Supervision" and relevant national technical regulations, construction program should be sent to the local technical supervision departments for approval. 2, to determine the value in use based on the transformation of the boiler has the age and state of the art, taking into account the life expectancy of the boiler. If the boiler use a longer useful life, and the pressure there is a serious corrosion, scaling and overheating phenomena such elements, no transformation of value. 3, boiler walls, chimneys, water supply and air supply, the wind system should remain largely intact. 4, after the transformation of the original technical parameters should be kept constant boiler (operating pressure, temperature, etc.) or the load and to improve the efficiency of the original boiler. 5, after the boiler should comply with national environmental and technical indicators, solve the problem of smoke and dust, meet environmental requirements. 6, when the boiler should try not to change the original pot, and the body is pressed by the original system architecture, covers the smaller the better. 7, rehabilitation programs should be simple, low investment, short construction period and quick, safe and reliable. Second, the transformation method: 1, removal of the original coal-fired boiler slag machine, equipment on coal, dust, chain grate and gearbox. 2, according to the diameter and length of the flame, furnace installation height determining geometric dimensions and the burner. 3, making the furnace, the furnace bottom refractory brick, a semicircular shape. 4, the front arch openings mounted burner nozzle. 5, after that the flame away from the center position of the tube the arch, the arch of the pipe on the basis of the original slope, heightening baffle wall, the protective tube arch. 6, install blast doors. 7, install the induced draft fan drive. 8, the body of the boiler water test pressure 1.5 times the working pressure. 9, the automatic control system installed. Third, the technical proposal: 1, furnace design should consider the flame length and diameter of the flame of the combustion gas, so that the furnace space is filled with the best of the flame, the flame not Wall flush. 2, as the main component of natural gas CH4, H20 generated after combustion, steam share large, so that strong radiation, heating furnace suitably increased to take advantage of the radiation heat transfer, thermal efficiency, reduce the consumption of steel, ensure that the boiler output, and may increase the boiler output. 3, a slight positive pressure within the boiler furnace using a combustion or slightly negative pressure, the sealing performance of the boiler furnace walls to strengthen, not air leakage. 4, due to the smaller excess air ratio of the gas boiler, combustion requires less air flow, coupled with the removal of dust, dust and small flue system, the flue resistance is reduced, a large surplus primer fan flow, using file when the damper plate adjusting the power loss is large, frequency control can be induced draft fan air volume regulation. 5, after the furnace door and see the fire smoke chamber above the chimney, mounted two proof doors, in order to improve the antiknock performance of the boiler. 6, the boiler flue gas the volume of gas in the vapor component is generally 15% to 19%, well above the coal-fired boiler flue gases generated in the water vapor content of 6% by volume or less. Boiler shutdown and startup, due to the low wall temperature of the boiler heating element, when less than less 50 ℃, the flue gas water vapor dew condensation on the wall will, if not removed condensate with the condensate of the contact wall would be C02 acid gas corrosion of furnace wall and the insulation material due to water absorption and thermal insulation effect will be lost. Therefore, before and after the gas hot water boiler smoke box and the rear box and the rear flue smoke condensate discharge means to be provided, promptly boiler condensate removal. 7, the gas boiler-system control function should have combustion process. Pre-blowing may be implemented, auto-ignition, flame detector self-test, automatic load adjustment, flame monitoring, fault alarm interlock shutdown, the gas leak detection valve, induced draft fan and burner control sequential chain protection. 8, in order to prevent fluctuations in the gas pressure regulator to meet the burner requirements, the installation of a gas regulator metering panel outer gas inlet in the boiler room, the surge counter can be accomplished by filtration, regulating, metering, safety shut-off functions.

Chongyang County, Hubei Province since the second half of 2015 to carry out the work out of small coal-fired boilers, non-New 20 tons of steam / hour and below the coal-fired boilers, the full implementation of small coal-fired boilers out of work, with environmental protection, Development and Reform Commission, by letter and other related sector wages, work to strengthen the efforts to promote thorough investigation of strict control to ensure that the county's non-compliance of small coal-fired boilers have all been eliminated remediation. In the specified date (June 30, 2017) completed the small coal-fired boilers out of the task before. Up to now, Chongyang County is not a new coal-fired boilers.

It is understood that, recently, joint quality supervision department of Chongyang County People's Government of Hubei Province, a special selection of personnel to carry out "looking back" activities for the phasing out small coal-fired boilers, special personnel division of responsibilities is based on special teams, focus on examination paper, under chemicals, wine, agriculture, and several other sectors and enterprises of boiler equipment, non-small coal-fired boilers happen "resurgence" phenomenon.

The main function is to ensure that the monitoring system burner safe and stable operation, the main components are: flame detectors, pressure monitors, temperature monitors and the like. Flame detector: monitoring conditions for forming the flame, and generates a signal reporting programmer. There are three main flame monitoring: photosensitive resistance, electric eye UV ultraviolet, ionizing electrode. Pressure Monitor: generally used for a gas burner, the main high-pressure gas, low voltage detection, and detecting elegant, if burner for horizontal 4000kg steam boilers, and steam pressure monitoring. Detector Temperature: monitoring and controlling the temperature of fuel (heavy oil).

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